Archive for August, 2010

Air Compressor Maintenance

Friday, August 20th, 2010

It is important to keep your air compressor in good condition to make it run efficiently and prolong its life. Reading the manual that comes with your air compressor is a good place to start. This will include essential maintenance advice to keep that particular machine in good working condition.

Drain any moisture from the tanks that builds up from the air compression as it can cause damage to the air compressor. The build up of dirt and dust can also cause problems on certain elements of the machine and make it work harder than necessary. Eventually the compressor will cease to operate from because of the pressure caused. Make sure that the intake vents, filters, separator element and heat exchangers are regularly cleaned or changed; whatever is appropriate. The hoses are susceptible to cracking and corrosion so check for leaks as this wastes energy as well as puts other components under stress. The fuel tank will also require cleaning annually to remove any residual build up from the fuel.

Continuous vibrations when the air compressor is running will inevitably loosen fastenings so tighten these up frequently. If you air compressor has a built-in emergency shutdown system to prevent it overheating or if the oil supply is low, then test it to make sure it still works. Check and top-up the oil and change the whole supply every 500 to 1000 hours.

By undertaking these checks regularly will save you time and money in the long run. Your air compressor will run more efficiently and cost-effectively.

Refining Compressed Air

Tuesday, August 17th, 2010

Particles in compressed air can be damaging to pneumatic tools so it is important to refine the air in order to prevent production downtime, product spoilage and reduced equipment life.

As we all learned at school, air is mainly made up of nitrogen and oxygen. Air also contains a small amount of water vapour as well as solid particles including dust, sand, soot and salt crystals. The concentration of these elements intensifies when air is compressed which is what makes it potentially damaging to pneumatic equipment. Untreated air consists of high quantities of water along with oil droplets and particles of dirt when at atmospheric pressure.

The way to combat this problem is by using compressed air filters to remove contaminating particles from the air. Compressed air dryers then eliminate water and vapour from the air so that only treated air reaches the point of use in the pneumatic tools. So in order for your pneumatic tools to work to their full capacity for an efficient production line always refine compressed air.

5 Reasons to Use Compressed Air Tools

Tuesday, August 10th, 2010

1.  Safety

It is safer to use compressed air tools as opposed to electric tools because there is the possibility of experiencing an electric shock. There are certain working environments where electric tools are hazardous to use whereas compressed air tools are much more versatile.

2.  Power

Compressed air tools are predominantly more powerful than electric tools but do not consume as much energy. They also tend to be lighter to hold meaning that workers are able to comfortably work with them for longer periods of time.

3.  Speed

Compressed air tools have higher RPM (revolutions per minute) as well as higher torque (turning or twisting force) which results in completing a job much faster than with electric tools.

4.  Quick Change

Due to quick release couplings, it is a simple and swift task to swap over air tools.

5.  Theft

Unlike compressed air tools, electric tools are easy to steal and sell on quickly by thieves. Compressed air tools require an air compressor in order to be used are therefore less likely to be stolen. Electric tools can be used straightaway.

Air Compressor Sizing

Monday, August 2nd, 2010

To get the most out of your pneumatic tools you need to purchase the right size air compressor. When it comes to choosing the size of an air compressor, horsepower is irrelevant. In order for your air compressor to operate efficiently you need to consider the volume of CFM (cubic feet per minute) and the pressure (PSIG).

Add together the CFM requirements of all of your air tools plus another 25% to allow for any additional tools that you may use is the future, along with growth and any air system leaks. The CFM requirements are provided by the manufacturer of each air tool.

Establish the maximum amount of pressure that is needed to run all of the air tools concurrently by the tool that requires the largest amount.

Determine whether the electrical supply is single or three-phase. Residential and commercial buildings tend to be single whereas industrial are usually three-phase.

Air receivers – or storage tanks – collect and store air which minimises the air compressor’s loaded run time. Air receivers should be used with smaller air compressors and get five gallons per CFM to achieve optimum performance.